FREQUENTLY ASKED QUESTIONS

Acrylic FAQs & Education

Whether you're just getting started or have been working with acrylic for a while, questions are part of the process.

This page is designed to give you quick, clear answers to the most common questions about acrylic—plus links to deeper guides if you want to learn more.

If you're brand new, we recommend starting with our Beginner’s Guide to Acrylic.

Material Basics

What’s the difference between acrylic and plexiglass?

Plexiglass is simply a brand name for acrylic. They are the same material.

What’s the difference between cast and extruded acrylic?

Cast acrylic engraves better and cuts cleanly, while extruded acrylic is more cost-effective but can melt more easily.

Read more about acrylic types

Why does acrylic thickness vary?

Cast acrylic can have slight thickness variation due to the manufacturing process. This is normal and helps maintain the quality and performance makers expect from true cast acrylic.

Working with Acrylic

Which side of acrylic should I cut?

Most acrylic can be cut from either side, but you should always protect the finished or presentation side. Mirror acrylic should be engraved from the back.

Learn more about laser cutting acrylic

Should I leave masking on when cutting?

In general, yes. Masking helps protect the surface from burn marks, smoke residue, and scratches during cutting. However, we have found it best to remove the plastic masking on Gemini Duets & our Iridescent collections and replacing with paper masking.

Does your acrylic come with masking?

Yes. Our acrylic comes either paper masked or plastic masked from the manufacturer.

For products that are plastic masked, you’ll see an option on the product page to upgrade to paper masking. If that option is not shown, the product comes paper masked by default.

What’s the difference between paper and plastic masking?

Paper masking is often preferred because it helps reduce burn marks and tends to behave better during laser cutting. Plastic masking is more durable, but it can sometimes melt slightly into the acrylic on smaller or more detailed cuts.

Material Performance & Use

Is acrylic good for outdoor use?

Yes. Acrylic is UV-resistant and performs well outdoors, though long-term performance can vary depending on the application, environment, and finish.

Is acrylic safe for extreme temperatures?

Acrylic can handle moderate temperature changes, but extreme heat can cause warping or damage. It should not be exposed to excessively high temperatures for extended periods.

Is acrylic food safe?

Acrylic is generally considered safe for indirect food contact, but it should not be used in high-heat applications or direct food preparation environments.

Specialty Acrylic Questions

Why do some acrylic sheets have variation in color or pattern?

Specialty acrylic like marble, pearl, iridescent, and glitter materials are designed to have variation. No two sheets are exactly alike, and that uniqueness is part of their character.

Explore specialty acrylic

Why is my acrylic slightly warped?

Thicker sheets or materials with heavier glitter blends may have slight warping due to the casting process. This is normal and not considered a defect.

Why does pearl acrylic look different on each side?

Pearl acrylic is typically more vibrant on one side and more muted on the reverse. This is a natural part of how the material is produced.

Buying & Pricing Questions

Why do acrylic sheet prices stay similar across different thicknesses?

Pricing reflects more than just material thickness. It also includes manufacturing, handling, finishing, sourcing, and overall production costs.

What is Orabond?

Orabond is an adhesive backing used to apply acrylic to other surfaces. It’s commonly used in signage, displays, and layered acrylic applications.

Why do some specialty acrylic sheets cost more?

Specialty acrylic often involves more complex manufacturing processes, layered effects, hand-poured variation, embedded materials, or specialty finishes that increase production time and cost.

Still Have Questions?

Where should I go if I’m brand new to acrylic?

Start with our Beginner’s Guide to Acrylic, then explore our Finish Guide to compare materials and finishes.

Can I get more help or ask questions?

Absolutely. You can reach out directly or join our Acrylic Obsessed community to connect with other makers, see real-world examples, and keep learning.